TEJIDOS ROYO is committed and continuously reinvests in business innovation, improving facilities, processes and technology. Being innovative allows us to be competitive, lead new launches and offer the market products with differential value.
With the development of this new project, the company has started a new technological era that has allowed us to establish a new paradigm of sustainability and the circular economy, both in the production process and in the final product. From this new conception we are able to make new-generation sustainable garments, through innovative industrial, ecological and sustainable processes.
We have started from the selection of natural and / or recycled fibers to spin optimal threads for sustainable fabrics. Next, these threads that we apply by warp with the new indigo dye have been dyed, combined with the development of the innovative Eco-Alchemy 360º dyeing process, with the main objective of eliminating the use of water, as well as chemical products and other auxiliaries . It has also been possible to obtain a solid, reliable and efficient tincture, which at the same time reduces and optimizes energy consumption in all industrial processes of the production chain. This project has also allowed us to reduce the emission of vapors and toxic gases to the environment.
With the research and development of these new processes and products, we have reached a great technological leap, obtaining a revolutionary and innovative industrial process that allows us to achieve a new generation of eco-denim fabrics.
We are convinced that on a commercial level, this new technology applied in our textile industry will allow us to better position in the world market, definitely consolidating TEJIDOS ROYO in the international market. Being a reference company of sustainable fabrics within the new context of the circular economy. Obtaining a new generation of garments based on fabrics with high added value and high differentiation compared to those produced in Asia and other underdeveloped countries.
The project was developed entirely in the company's facilities located in C / 4 of the Picassent Industrial Estate, Valencia.
The execution period was extended to 18 months.
For the realization of this project, the co-financing of the CDTI has been supported by the European Structural Funds.
In 2009/2010 we created a new imitation leather finish that required us to invest again in the finishing plant. We were able to supply the market with something that did not exist, "a different product", of high quality and that imitated leather, with the performance of a cotton article (stretch, tact and versatility) "without sacrificing animals."
Our relentless search for differentiation, pushes us to continue developing and investing in Technology + Innovation + Modernity + Sustainability to keep achieving new challenges.
We are market leaders in the cotton industry as a result of this mini revolution.
A “new era” arrived in the year 2000, with the breakthrough stretch concept. A new concept is implemented in the market: stretch and super stretch. With our technology we developed stretch and super stretch articles with controlled shrinkage that provided technical uniformity and allowed for any Fit type. Thus, we become the first supplier of stretch fabrics, offering our customers different kinds of stretch according to their needs.
More than two decades ago, our technology allowed us to indigo dye and weave articles 100% fibre TENCEL® by LENZING. TEJIDOS ROYO was market leader and pioneer in the development and marketing of this type of article, TENCEL® fibre. This new technology introduced us to INTERNATIONAL MARKETS such as the USA, Japan and Australia.
TEJIDOS ROYO obtains assistance from IVACE for the certification of its R + D + I projects for the purposes of tax deduction according to art. 35 of the Law on Taxes and Corporations (Law 27/2014). The IVACE 2016 R + D + I Certification Program grants have partially subsidized the certification of the submitted project for the purpose of obtaining the motivated Binding Report before the Ministry of Economy, Industry and Competitiveness.
Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. The installation of Bi-directional remote energy system, allows to reaction in leaks of efficiency and optimize the operation of the system with the programming of alarms, that to allow a solution in short time. After the installation of this system, we obtain an electric saving of 1% and 0,5% in termic energy.
Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. The project involves the installation of Automatic Control System of three Stations of Climate in Weaving Plant. Wehaveachieved astabilityinthehumidityandtemperaturethatimprovetheconditions oftheprocess. Reductions of 17% in electrical consumptions has been achieved after the installation of the automatic control system.
Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. Ref.E4IN12 / 2014/10. The project involves the dismantling of two old centrifugal compressors (400 + 230 kW), the installation of the new equipment (470 kW) and the adaptation of the air inlet and outlet systems. After the installation of the most efficient compressor, an electric saving of 20% has been observed in the compressed air room. This new compressor is better suited to the actual air demand in the plant.
Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. Ref. E4IN12 / 2015/115. The project involves the dismantling of the old compressor (load-vacuum), the installation of the new variable speed drive compressor and the adaptation of the air inlet and outlet installation. After the replacement of two 37kW load vacuum compressors, by a variable speed compressor which better adapts to the compressed air demand, the energy consumption is proportional to the capacity required at each moment. This measure achieves an energy saving of 12% with respect to the total consumption of the compressor room, before the improvement implementation.