innovation

R + D

TEJIDOS ROYO is committed and continuously reinvests in business innovation, improving facilities, processes and technology. Being innovative allows us to be competitive, lead new launches and offer the market products with differential value.

Refibra™ fiber is a new generation of TENCEL® fiber, the first cellulose fiber derived from post-industrial waste. This revolutionary new fiber reduces the need to extract virgin raw materials, decreasing the impact on natural resources and offering a practical solution to promote the circular economy in the textile sector. The new Capsule of Adriano Goldschmied, a steadfast advocate for ecologically minded practices in denim, has been created with fabrics from 8 global textile companies, among which "http://www.tejidosroyo.com/en" target="_blank">TEJIDOS ROYO takes part as a key piece in the development of fabrics with Refibra™.










Our Company’s commitment to a 360º sustainability concept means, sustainability at all levels: Natural, Labour and Social. In 2014 and following this philosophy, we created a fabric made out of recycled denim fibres (Post-consumer/Pre-consumer). At TEJIDOS ROYO we are firmly convinced that sustainability is a way of life and that’s why we implement it in each of our processes, developing 360º sustainable products.



The Recycle Tour. Mud Jeans & TEJIDOS ROYO



COATING FINISH PROJECT

In 2009/2010 we created a new imitation leather finish that required us to invest again in the finishing plant. We were able to supply the market with something that did not exist, "a different product", of high quality and that imitated leather, with the performance of a cotton article (stretch, tact and versatility) "without sacrificing animals."
Our relentless search for differentiation, pushes us to continue developing and investing in Technology + Innovation + Modernity + Sustainability to keep achieving new challenges.

We are market leaders in the cotton industry as a result of this mini revolution.



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STRETCH AND SUPER STRETCH FABRICS PROJECT. LEADERS IN THE MARKET WITH MINOR SHRINKAGE

A “new era” arrived in the year 2000, with the breakthrough stretch concept. A new concept is implemented in the market: stretch and super stretch. With our technology we developed stretch and super stretch articles with controlled shrinkage that provided technical uniformity and allowed for any Fit type. Thus, we become the first supplier of stretch fabrics, offering our customers different kinds of stretch according to their needs.



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FABRICS WITH TENCEL BY LENZING PROJECT

More than two decades ago, our technology allowed us to indigo dye and weave articles 100% fibre TENCEL® by LENZING. TEJIDOS ROYO was market leader and pioneer in the development and marketing of this type of article, TENCEL® fibre. This new technology introduced us to INTERNATIONAL MARKETS such as the USA, Japan and Australia.



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E4IN12 / 2017/1: SUBSTITUTION OF COMPRESSORS LOAD / VACUUM FOR SPEED CONVERTER LOAD COMPRESSORS OF 160 KW.

Grant Received: 21.303, 32 Euros.
The project contemplates the replacement of four load / vacuum compressors with a combined installed power of 163 kw for a 160 KW variable speed compressor that suits the demand for compressed air. After the replacement by the new compressor, the % of energy savings obtained is estimated at 46%.










E4IN / 2017/2: SUBSTITUTION OF THE CURRENT LIGHTING INSTALLATION OF THE TEJIDOS ROYO GROUP BY LED TECHNOLOGY.

Grant Received: 22.570,36 Euros.
The project includes the replacement of the current lighting consisting of fluorescent tubes, fluorescent tube panels, metal halide projectors and metal halide bells, by tubes, panels, projectors and LED technology hoods. After the replacement by the new lighting technology, the% of energy savings obtained is estimated in 62%.










TRI-LAYER 3D PROJECT

This project consisted of the development of a new concept of fabrics and 3-D tri-layers textile structures applied to experimental items . The above mentioned new range of fabrics has reached the evolution and achievement of a genuine denim dyed fabric with índigo dyestuffs applied by a continuous micro-foam way , providing to them some characteristics that make them suitable for the use of aquatic activities, motorcycle racing, winter sports and extreme sport among others.

Under this concept, three new products have been developed:

1.- Denim Neopren.- For the use of aquatic activities, quick drying , protection against cold, wind, the UVs, transpirable, high visibility, biocide and fungicide, abrasion resistance and comfortable fabrics (elastic and/or bi-elastic).

2.- Denim Superbike.- With which there has achieved a tri-layer technical fireproof fabric destined to clothes of racing for motorcycle riders and karting . It is a technical Denim for protection and multifunctional, of great resistance againstto the cut & the impact abrasion, fireproof, of high tenacity to the traction, to the cut, to the torn , and antistatic.

3.- Thermo-climatic Denim Sportech.- Thermo-climatic, ergonomic and multi-protection fabrics. Mainly intended for the obtaining of technical garments for winter sports, winter activities and extreme sports. Being suitable for all types of activities that require protection from cold, rain and UV rays.

The TRI-LAYER 3-D PROJECT is completely finished. It has achieved the technical and economic objectives set during its planning, thanks to which our company now has a series of new technological know-how that will serve as a basis for the large-scale industrial production of these new products.

For the accomplishment of this project ,the CDTI has been supported by the Structural European Funds.










SAMPLES PROJECT CERTIFICATION FOR TEJIDOS ROYO FISCAL YEAR 2014-2015.

TEJIDOS ROYO obtains assistance from IVACE for the certification of its R + D + I projects for the purposes of tax deduction according to art. 35 of the Law on Taxes and Corporations (Law 27/2014). The IVACE 2016 R + D + I Certification Program grants have partially subsidized the certification of the submitted project for the purpose of obtaining the motivated Binding Report before the Ministry of Economy, Industry and Competitiveness.



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E4IN12/2016/92: BI-DIRECTIONAL REMOTE ENERGY SYSTEM WITH INSTALLATION OF POWER PLANTS OF WEAVING AND DYEING OF YARN.

Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. The installation of Bi-directional remote energy system, allows to reaction in leaks of efficiency and optimize the operation of the system with the programming of alarms, that to allow a solution in short time. After the installation of this system, we obtain an electric saving of 1% and 0,5% in termic energy.



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E4IN12/2016/93: AUTOMATIC CONTROL SYSTEM OF THREE STATIONS OF CLIMATE IN WEAVING PLANT.

Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. The project involves the installation of Automatic Control System of three Stations of Climate in Weaving Plant. Wehaveachieved astabilityinthehumidityandtemperaturethatimprovetheconditions oftheprocess. Reductions of 17% in electrical consumptions has been achieved after the installation of the automatic control system.



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HI-TECH INDUSTRIAL EQUIPMENT RENEWAL PROJECT FOR HIGHER ENERGY EFFICIENCY.

Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. Ref.E4IN12 / 2014/10. The project involves the dismantling of two old centrifugal compressors (400 + 230 kW), the installation of the new equipment (470 kW) and the adaptation of the air inlet and outlet systems. After the installation of the most efficient compressor, an electric saving of 20% has been observed in the compressed air room. This new compressor is better suited to the actual air demand in the plant.



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IMPROVEMENT PROJECT IN THE GENERATION OF COMPRESSED AIR AT THE TEXTILE FINISHING PLANT.

Project co-financed by the European Regional Development Fund (ERDF), within the ERDF operational program of the Valencian Community 2014-2020. Ref. E4IN12 / 2015/115. The project involves the dismantling of the old compressor (load-vacuum), the installation of the new variable speed drive compressor and the adaptation of the air inlet and outlet installation. After the replacement of two 37kW load vacuum compressors, by a variable speed compressor which better adapts to the compressed air demand, the energy consumption is proportional to the capacity required at each moment. This measure achieves an energy saving of 12% with respect to the total consumption of the compressor room, before the improvement implementation.



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